If you would like your International Cooling Tower to function optimally, then it is vital to have a maintenance plan that involves water treatment and cleaning of the system. These are essential parts of a maintenance plan that you cannot ignore. To help facilitate this, you can look into commercial water treatment products so that you are fully prepared to treat your system.
The steps listed below will help you to formulate a proper plan that will make your system more efficient and last longer.
1. Understand and Calculate the Cycles
Cycles of concentration are simply the ratio of the solids in makeup water to the dissolved solids in blowdown water. Where TDS is the Total Dissolved Solids, this formula is best calculated as:
Cycles of concentration= TDS of blowdown water÷ TDS of makeup water.
The best way of doing this is to ensure that you expand the cycles of concentration without making the amounts of TDS unbearable.
2. Reduce the Amount of Water Loss
It is crucial to ensure that your plan has methods to reduce the impact on the environment. You can do this is by reducing the amount of water loss and the amount of waste that you produce. Ensuring your equipment is in functioning order, and has the necessary protections in place to prevent loss, like breather valves, is an essential part of this. If you want to maximize the cycles of concentration, then you can reuse water too.
It is, however, essential to reduce the production of bacteria in reused water. You, therefore, only have to reuse water if it holds your towers required standard to prevent the formation of scale and bacteria production. If you want to reuse water, you can consider the services of expert water treatment businesses. They might have expert, streamlined solutions to deal with sludge, scale, biofilm and build-ups which could harbour harmful microorganisms like Legionella. Stagnant or poorly maintained water systems can pose a significant health risk, as several harmful microorganisms can inhabit water tanks, leading to various waterborne diseases. Regular cleaning ensures these pathogens are effectively removed, safeguarding public health. Failure to comply with water hygiene regulations can also lead to severe legal repercussions, including fines and lawsuits. Hence, regular water tank cleaning helps in passing these inspections, avoiding penalties and also leads to saving of water, as it is fit to be reused.
3. Have Alternative Water Sources
If you are keen on lowering your cooling tower maintenance costs, you can do this by reducing the consumption of municipal water and having alternative sources of water. Some of the ways you can do this include:
- Treating Blowdown water and reusing it
- Recovering moisture from the system
- Managed sources from on-site processes
You can also consider setting up a water treatment plant or system for your commercial or industry property so that instead of using a municipal water source, you can reuse the treated water for a cooling tower. It can make your property more sustainable and reduce water wastage and carbon footprint. As for the water treatment, an example could be you looking for boiler water treatment services near your business premises for facilities such as a boiler system, reverse osmosis equipment, CIP cleaning, high purity sanitation, and more. These various water purifying methods could ensure you can reuse the treated water for landscaping, cooling towers, and premises cleaning. Moreover, the money you will save by opting for an alternative water source can be used for other business operations and maintenance.
Ensure you Have a Working Air Handler Coil Conservation System
The importance of checking areas of your cooling tower for scale, corrosion, and sludge cannot be over-emphasized. If the coils of your air handler are dirty or damaged, then they can compromise the efficiency of your system. If the dirty coils are not cleaned well, then the coils will not transmit heat as they should.
Additionally, the system will have a more significant burden to regulate temperatures. This can result in an over-worked system. Also, your order will need more power to operate, which may drive up the cost of running it efficiently.
Even if you feel confident about having the best cooling tower maintenance plans, it is vital to seek the services of professional technicians to ensure that your system is working optimally. This will allow you to have a second opinion concerning your system processes and whether you are implementing the correct procedures.
Additionally, a professional can tell you if your maintenance plan is suitable for your system and whether there are any areas in it that you can improve on.
Without regular cleaning and frequent treatment of your cooling tower system, then your maintenance plan will not help much in the function of your tower.
